Made to Spec

An 8 inch dairy cove base with a 2 inch radius

The spec called for an 8" tall cove base with a 2" radius. No trowel exists for that. A standard cove would have been the easy conversation, but it was not what the customer drew.

SaniCrete STX dairy receiving bay floor with custom tall radius cove base
The receiving bay is down with the cove run the way it was drawn.

So we had the trowels made. People hear the SaniCrete difference and assume it is a tagline. It is not. Sometimes it is having tools built because a customer drew a detail outside the standard shape.

The Detail Was the Work

This was a new dairy build, and the first areas are down. The slab was shot blasted, then installed with SaniCrete STX, a 3/8" cementitious urethane with a topcoat. The cove was run exactly the way the spec called for it.

That matters in a dairy plant. Wall transitions get hit by washdown, moisture, traffic, cleaning tools, and sanitation expectations. A cove base is not decoration. It is part of making the room cleanable and keeping the floor-wall transition from becoming the weak point.

New dairy build concrete slab prepared for SaniCrete STX flooring
Shot blasted concrete gave the STX system the profile it needed.
Close view of custom radius cove base detail in a dairy receiving bay
The 2" radius cove detail took a tool made for this job.
Finished SaniCrete STX floor and tall cove base in a dairy receiving bay
Receiving bay complete, with more than 65,000 square feet still ahead.
Prepared dairy receiving bay slab before SaniCrete STX installation
The new build still needed proper prep before the custom cove and STX were installed.
Shot blasting equipment on a prepared dairy plant slab
Prep continued across the released area before the finished system went down.

Standard Is Not Always the Spec

Most food plant floors still come down to basic discipline: prep the slab, install the right system, and finish the details cleanly. This one added a detail that did not fit the usual tool kit.

That is where experience helps. The right answer was not arguing the spec down to what was convenient. It was making sure the crew had the tool needed to build the radius correctly, then doing the work.

Building a Dairy Floor Detail?

If the plant, engineer, or owner has a detail that needs to be built as drawn, we can help plan the prep, material, tooling, and installation sequence before the first area is released.

Need a Dairy Floor Built to Spec?

We install STX, cove base, and food plant floor details around the actual requirements of the room.

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