Completed Projects
Every completed project story currently published from SaniCrete field posts and project spotlights.
Project Spotlight
20,000 SF of STX Before the Lines Move In
Phase 1 of a food processing expansion: SaniCrete STX installed on open concrete before production equipment moved in.
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From the Field
One Night to Rebuild a Dairy Receiving Bay
A dairy receiving bay needed new flooring without missed deliveries. The crew worked the one-night window and had it back by morning.
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From the Field
Too Small to Bother With? There's No Such Thing
A patch in a single cooler gets the same dedication we bring to a 100,000 SF install. Small food plant floor repairs still matter.
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From the Field
Hidden Delamination in Food Plant Floors
A floor can look fine on top while hollow voids and failed bond hide underneath. We removed the failed system and rebuilt it with STX.
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From the Field
From Worn Out to Washdown Ready
A patched production corridor was delaminating in a daily washdown environment. We rebuilt it with SaniCrete STX.
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From the Field
The Best Floors Are the Boring Ones
A SaniCrete floor installed in 2014 at a cheese processor is still performing through lactic acid, caustic washdowns, and thermal shock.
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Project Spotlight
Durable Does Not Have to Mean Ugly
About 4,000 SF of SaniCrete STX installed over the Memorial Day shutdown in a food processing space.
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Project Spotlight
Failed Dairy Brick Under Conveyors: Weekend SaniCrete STX Repair
Failed brick, low clearance conveyors, and one weekend shutdown. We removed the root problem, rebuilt slope with SaniBulk, and capped it with STX.
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From the Field
Food Plant Floor Audit Problems: What Should Be There Instead
Failed patches and exposed aggregate near drains can become audit problems. SaniCrete STX with VR cant cove is built for washdown environments.
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From the Field
Elevated Floor, No Easy Access: SaniCrete STX and VR Cove Install
Every bag and piece of equipment hoisted up by chain fall. Slow start, clean finish. STX 3/8 inch gray with S-40 quartz and VR cove around the perimeter.
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Project Spotlight
SaniCrete Partners with Ross Industries on Demo Room Flooring in Midland, VA
World-class meat and poultry processing equipment deserves a floor built to match. SaniCrete delivers for Ross Industries.
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Project Spotlight
Cooler to Processing Area: Poultry Client Expands with SaniCrete
Old cooler, new processing area. When our poultry client needed to expand, they called SaniCrete for the flooring.
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From the Field
How SaniCrete STX Is Installed: Hand Troweled Cementitious Urethane Flooring for Food Processing
A closer look at why hand troweling cementitious urethane out of buckets is still the best method for installing high-performance food plant floors.
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Project Spotlight
Before and After: Chemical Room Flooring at an Ohio Cheese Processing Facility
SaniCrete STX with a chemical resistant top coat delivers lasting protection where harsh chemicals hit the floor daily at this Ohio cheese facility.
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Project Spotlight
20-Year Client, Brand New Oven Room
7,000 SF of SaniCrete STX for a longtime client who brought us with him to a new plant. Phase 2 adds VR curbing with cant cove.
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Project Spotlight
Why "Just Coat Over It" Fails: 3,400 SF Meat Processing Floor Restoration
Years of coating over failing floors created layers of bacteria-harboring buildup. See how we restored this Idaho facility with SaniCrete STX in one weekend.
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Project Spotlight
Weekend Shutdown: 4,800 SF Juice Facility Floor in 50 Hours
How our crew installed two flooring systems across a Florida juice processing facility in a single weekend — zero production downtime.
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Project Spotlight
Shutdown Season: 4,200 SF Floor Replacement Over Christmas
Our crew replaced a delaminated production floor with SaniCrete STX stainless steel reinforced cementitious urethane during the Christmas shutdown — on time, no delays.
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Project Spotlight
Thanksgiving Shutdown: Spice Room & Chemical Room Renovation
Our crew transformed a food processing facility's Spice Room and Chemical Room with SaniCrete STX, VR curbing, and SaniCoat topcoats during Thanksgiving shutdown.
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Project Spotlight
Weekend Blitz: 3,000 SF Poultry Facility Floor in 48 Hours
Demo Saturday, SaniCrete STX installed Sunday, plant back in production Monday. 3,000 square feet of poultry processing floor replaced in a single weekend.
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From the Field
You Can Never Have Too Much Caution Tape
Caution tape, warning signs, DO NOT ENTER — and someone still walks across the wet floor. A lighthearted look at jobsite realities in food processing.
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Project Spotlight
Coffee Processing Facility — SaniCrete SL Installation
3/8" SaniCrete SL cementitious urethane with broadcast to rejection finish for a coffee processing facility. Clean, seamless, USDA-compliant.
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Case Study
One Year Later: Poultry Facility Engine Room Floor
Zero standing water. Zero floor failures. Over a year in, and the SaniCrete STX floor still looks nearly identical to day one.
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Project Spotlight
SaniCrete STX Installation at Food Processing Facility
From surface prep to finished floor — the attention to detail shows in the result. 3/8" SaniCrete STX cementitious urethane for a longtime client.
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Project Spotlight
Bulletproof Chemical Storage Flooring — 1,200 SF
Chemical-resistant flooring built to handle harsh acids and aggressive cleaning compounds. SaniCrete SL with SaniCoat 250CR topcoat.
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Project Spotlight
Before & After: Poultry Processing Washdown Area
Sometimes patching just isn't enough. Complete floor replacement in a poultry processing washdown area with SaniCrete STX.
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Project Spotlight
Floor Restoration: SaniCrete SL with Antimicrobial Topcoat
Worn flooring restored with SaniCrete SL, VR cove base, and SaniCoat 200 epoxy with Ultra Fresh antimicrobial additive.
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Project Spotlight
No Obstacle Too Challenging: STX in Low Clearance Areas
SaniCrete STX installed under heavy processing equipment in tight spaces — around the clock to meet the washdown schedule.
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Project Spotlight
Full Floor Renovation: STX & VR Curbing Throughout
From delaminated disaster to seamless, USDA-compliant surface. Jackhammered old flooring, scarified substrate, installed STX with 2" cant cove curbing.
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Project Spotlight
The SaniCrete Difference: Why Clients Keep Coming Back
Repeat business is the ultimate validation. Another production area transformed with STX and VR curbing for a long-standing food processing client.
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Project Spotlight
1,621 SF Beef Processing Facility Floor Upgrade
From delaminated epoxy to SaniCrete SL with colored quartz broadcast for maximum slip resistance. Complete transformation with slope correction.
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Project Spotlight
Loading Dock Floor Repair: Don't Let It Be Your Weak Point
Loading docks take constant abuse from heavy traffic and daily operations. This one went from delaminated disaster to seamless, durable surface.
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Project Spotlight
More Than Just Floors: Complete Facility Transformation in 7 Days
3,500 SF production room — new drains, curbing, walls, and STX flooring — all completed in a 7-day holiday shutdown.
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Project Spotlight
Food Safety From the Ground Up: 2,652 SF Dairy Brick Replacement
Failing dairy brick replaced with SaniCrete SL, SaniBulk polymer concrete, 6" cove base, and quartz broadcast at a midwestern dairy processor.
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Project Spotlight
Floor & Drain Replacement: 2,295 SF Production Room
Full floor removal, 4 new round top drains, STX with broadcast, VR curbing, and SaniCoat 200 sealcoat.
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Project Spotlight
5,600 SF Floor Installation in 48 Hours
Rapid turnaround without compromising quality. 5,600 square feet of production flooring installed in one weekend.
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Project Spotlight
Midwest Dairy Brick Renovation: 30 Yards of Demo
Massive dairy brick removal — 30-yard dumpster of demo material — followed by SaniCrete SL with sloped flooring and radius cove base.
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Project Spotlight
Solving Severe Chemical Corrosion: SL + SaniEster
50% sulfuric acid and 67% nitric acid destroyed this floor. SaniCrete SL with SaniEster vinyl ester topcoat solved the problem.
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Project Spotlight
Emergency Chemical Storage Floor Repair in 48 Hours
New collection sump, containment curb, and SaniCrete SL — from call to completion in two days.
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